Industrial SLS Made Accessible
Fuse X1 is a large-format industrial SLS 3D printer, built for engineers, manufacturers, and service bureaus looking to produce large prototypes and high-volume end-use parts with a faster turnaround. Its massive build volume and high packing density enable same-day large parts and 3x the throughput compared to competing platforms. AI-powered Print Intelligence monitors jobs from first layer to final part to reduce failures. Setup takes about an hour, print-to-print changeover takes minutes, and the same end-to-end workflow handles extraction, powder reclaiming, and finishing — moving parts from printed to polished in as little as 15 minutes.
Starting at $84,999
01 - PREPARE
Auto-pack, optimize, and organize in PreForm
• Orient, hollow, or label models, estimate print times, and automatically pack parts for optimized density, reducing print time and limiting waste.
• Import STL, OBJ, 3MF, or models directly from a wide range of CAD applications.
• Import STL, OBJ, 3MF, or models directly from a wide range of CAD applications.
02 - PRINT
Auto-pack, optimize, and organize in PreForm
• Orient, hollow, or label models, estimate print times, and automatically pack parts for optimized density, reducing print time and limiting waste.
• Import STL, OBJ, 3MF, or models directly from a wide range of CAD applications.
• Import STL, OBJ, 3MF, or models directly from a wide range of CAD applications.
03 - SWAP
5-minute print changeovers with the Fuse X1 Build Unit
• Roll one build unit out, roll the next one in, with blind-mate power and data connectors.
• Insulation allows natural cooling inside the unit, so the printer can start the next job...
• Insulation allows natural cooling inside the unit, so the printer can start the next job...
04 - UNPACK
Hands-off powder recovery with Fuse Sift X1
• Integrated compressed air, sealed glovebox, and parts hatch keep breakout clean and fast.
• Capacity for 3 to 5 full builds of used powder, with automatic powder transport to the Mix Kit.
• Capacity for 3 to 5 full builds of used powder, with automatic powder transport to the Mix Kit.
05 - FINISH
Clean and polish with Fuse Blast
• New 400 mm Fuse Blast Large Tumbler Basket fits 2-3× Fuse build volumes and 50% more parts per cycle.
• Optional Polishing System upgrade delivers smooth, semi-gloss, dye-ready surfaces.
• Optional Polishing System upgrade delivers smooth, semi-gloss, dye-ready surfaces.
build big
Produce full-scale production-quality parts in a massive build volume or run production builds at over 30% packing density to manufacture thousands of end-use parts in days, not weeks.
330 × 330 × 565 mm build volume
LOW PART COST
Fuse X1 delivers up to 50% lower part cost than legacy powder bed fusion systems in less than half the floorspace. Fuse X1 is cost-competitive with injection molding for tens of thousands of parts.
PRODUCTIVE
With 30%+ packing density and a 61.5L build volume, the Fuse X1 fits more parts in a single build than competing industrial SLS and MJF systems, adding up to thousands more parts per week.
3x throughput vs. Industrial Competitors
INTUITIVE AND RELIABLE
Fuse X1 fits through a standard door, doesn’t require
facility retrofit, and installs and prints on day one. An intuitive touchscreen guides you, while the build unit enables 5-minute changeovers.
Tech Specs
| Build Volume | 330 × 330 × 565 mm | 13.0 × 13.0 × 22.2 in (61.5 L) |
| Layer thickness | 110 microns | 0.004 in |
| Laser Type | Ytterbium Fiber, 120 W |
| Laser Spot Size | 330 microns | 0.012 in |
| Throughput | 0.330 sintered kg/hr |
| Max Packing Density | 30%+ (volume), 48%+ (mass) |
| Material Refresh Rate | As low as 20% |
| Materials | Nylon 12, Nylon 11 (2027), Nylon 12 GF (2027), TPU (2027), Open Material Mode |
| Print Intelligence | AI-powered real-time print failure prevention |
| Footprint | 1.3 m^2 / 14.1 ft^2 |
| Power Requirements | 200-240VAC single phase, 50/60Hz, 50A rating |
| Warranty and Services | Production and Self-Service plans available |
